Keira Boone

Materials Science & Engineering @ MIT, MechE Minor, Design Concentration

I am endlessly curious and love to design and build random things! My work spans structural fabrication, electrochemical research, materials characterization, and much more, with a focus on resource-limited problem solving and testable outcomes.

Check out some of my favorite projects below, and take a look at my maker portfolio to see more details and photos! Also, this is a major work-in-progress website as I am learning to use nano and HTML/CSS/JavaScript from the bottom up...

Structural Fabrication Welding & Machining CAD & Manufacturing Electrochemical Systems Materials Characterization Hand Calculations

Selected Projects

Mobile steel hoist testing

Mobile Steel Hoist

Structural Design • Welding • Hand Calculations

Designed and fabricated a mobile lifting system with 600 lb capacity using salvaged steel. Conducted structural analysis using AISC manual to validate safety factors and developed solutions for material constraints including beveling, rigging, and weld sequencing.

MIG Welding Statics Analysis Scrap Fabrication
Two-tier cantilever desk

Two-Tier Cantilever Computer Desk

Structural Design • Fabrication • Problem Solving

Built a two-tier cantilever desk from salvaged materials to meet specific spatial constraints. Addressed thermal warping during welding through mechanical correction using a car jack, and developed integrated cable management solutions mid-build.

Welding Woodworking Thermal Management
Fort-in-progress

East Campus Fort and Coaster, 2025 REX

Woodworking • Structural Construction • Lighting

Along with a small team of the initial designers, spent 15+ hours a day for two weeks building a 3 story fort with LED displays, sound, and lighting, as well as a roller coaster (of which unfortunately was not completed due to premitting issues).

Wood Fabrication Lighting
Silicon solar cell project

Silicon Solar Cell Design & Testing

Micro/Nano Processing • Device Fabrication • Characterization

Designed, fabricated, and tested silicon solar cells. Optimized finger geometry, metal coverage, and ARC thickness to improve efficiency, while diagnosing anomalous wafers and process defects.

Semiconductors Lithography I–V Characterization
Carbon fiber laminate bending tests

Carbon Fiber Laminate Flexural Study

MIT • Composites • Experimental Mechanics

Investigated fiber orientation effects on flexural modulus using hand layup laminates and ASTM D790 three-point bending tests. Compared results to classical laminate theory predictions.

Composites ASTM D790 Classical Laminate Theory
Electrochemical carbon capture research

Electrochemical Carbon Capture - Team Rahimi

University of Houston Research • Materials Development • Process Optimization

Developed membraneless electrochemical cells for CO₂ capture from point sources and seawater. Optimized electrode materials and utilized stepwise polarization to help refine EMAR techniques for industrial energy efficiency.

Electrochemistry Material Characterization Process Design
NASA lunar polymer recycling system

CEREBRUZ: Lunar Polymer Recycling System (NASA)

NASA-Funded Research • Materials Testing • Manufacturing

Designed and optimized injection molding system for recycling lunar waste polymers (thermoset Zotek F30 foam) into functional composites. Conducted tensile testing, SEM, partical size analysis, FTIR, and hardness testing to evaluate processing parameters and mechanical properties.

Injection Molding Material Testing NASA LunaRecycle
Self-assembly lab research

Granular Jamming & Coral Reef Restoration

MIT Self-Assembly Lab • DARPA BRACE • Parametric Design

Develop tension-based granular jamming systems for rapid infrastructure deployment (DARPA) and design modular geometric structures for coral reef restoration in Maldives. Conduct physical prototyping, mechanical testing, and parametric design optimization.

Rhino3D Grasshopper DARPA
Hydroponic system CAD models

Hydroponic Urban Farming Systems

CAD Modeling • System Optimization • Community Impact

Developed CAD models and optimized hydroponic systems for local startup addressing urban food deserts. Conducted growing medium research for terrestrial and space applications, and designed mobile educational systems for community outreach programs.

CAD System Design Urban Agriculture
Carbon fiber composites work

Carbon Fiber Composites (MIT Motorsports)

Composites • Laminate Theory • Structural Testing

Fabricate pure carbon fiber wet layup and prepreg panels in addition to preliminary sandwich carbon fiber panels for electric F1-style vehicle. Apply laminate theory and FEA to validate structural specifications and conduct mechanical testing. Design impact attenuator and lightweight battery enclosure.

Composites FEA Mechanical Testing
Liquid rocket engine components

Liquid Rocket Engine Components (MIT Rocket Team)

Thermal Analysis • Fabrication • Propulsion Systems

Design and fabricate liquid propulsion components, including injector faceplate for IPA-fueled, N₂O-cooled engine and graphite nozzle. Conduct hand calculations and FEA for thermal analysis of pintle and augmented spark igniter components.

Thermal Analysis Propulsion CNC Machining
Journeyman AR projection guidance system

Journeyman: Augmenting Personal Realities

2nd Place MIT Media Lab Hackathon • AR Projection • Human-Computer Interaction

Built a wearable AR projection system that guides hands-on learning by projecting instructions directly onto physical surfaces. Integrated spatial mapping, voice command recognition, and haptic feedback for domain-agnostic skill acquisition. Collaborators: Mohammed Aamir, Nick Nim, Chris Um, Cecilia Xu, Rachael Yang, Anna Zhang, Gloria Zhu

Projection Mapping ILAD & DMX Basics HCI
Grid topology visualization tool

Grid Topology Optimization Tool

NewGrid & MIT Energy Initiative • Data Visualization • UI/UX

Designed and prototyped interactive visualization tool demonstrating how topology optimization enhances electrical grid performance and resilience. Applied power systems concepts, optimization algorithms, and data visualization to model real-time grid reconfiguration scenarios.

Data Visualization UI/UX Power Systems
SLA-printed lock decoding multitool with modular components

Lock Decoding Multitool

Formlabs Student Hackathon • Additive Manufacturing • Precision Engineering

Revived a WWII-era lock decoding tool through modern SLA printing at the Formlabs Student Hackathon. Designed modular, swappable pin bittings with fine-tolerance interlocking mechanisms for locksport applications. Huge thanks to Formlabs for providing the materials and support!

SLA 3D Printing Mechanical Design Tolerance Engineering
Kinetic sand table drawing patterns with magnetic ball

Kinetic Atlas Sand Table

Arduino Programming • Mechanical Systems • Data Visualization

Built an automated sand table that draws physical patterns using a magnetically-controlled ball on an Arduino-driven gantry system. Integrated real-world satellite data visualization with plans for Raspberry Pi expansion and live environmental data feeds.

Arduino Stepper Motors Welding & Carpentry Satellite Data
Satellite altimetry analysis

Satellite Altimetry & Air Quality Analysis

American Geophysical Union • NASA SEES • Data Analysis • Environmental Monitoring

Utilized NASA and ESA Earth observing satellite datasets to examine altimetry products and investigate environmental correlations. Performed parameter derivation, data visualization, and independent validation of air quality dynamics. Presented research at AGU24 conference.

Remote Sensing QGIS Data Analysis Google Earth Engine
FIRST Robotics Competition robot

FIRST Robotics Competition (FRC)

Mechanical Design • Project Management • Rapid Prototyping

Led administrative and co-led mechanical development for 80-member Team 5892: Energy HEROS. Managed CAD modeling, fabrication, and assembly of competition robots with focus on rapid troubleshooting and technical problem resolution during events. Created business plan and coordinated team operations.

CAD Project Management Rapid Iteration
Posture Pet biofeedback robot

Posture Pet (Posturington)

MakeMITxHarvard Hackathon • Wearable Sensors • Robotics

Designed a biofeedback-driven robotic companion using IMUs and ESP32s to mirror user posture in real time. Built a 4-DOF servo-actuated character to encourage active neuromuscular posture correction. Collaborators: Connor McCain, Ayaan Dhuka, Jack Chubick, Benji Adachi, Constantine Bulavenko

IMUs ESP32 Wearables
Deployable satellite boom concept

Magnetic Moment(um) Satellite Boom

Blue Origin x MIT • Deployables • Structural Analysis

Developed low-cost, low-mass 1.5-meter deployment boom proposal for small satellite sensor suite for upcoming Blue Origin lunar prospecting mission (Oasis-1). Conducted structural analysis and materials trade studies considering deployment mechanics, mass constraints, and environmental loads.

Deployables Composite Design FEA
Mobile steel and wood workbenches

Mobile Workbenches (Steel & Wood)

Fabrication • Electrical Integration • Functional Design

Built dual-purpose workbenches for welding and general fabrication. Steel bench uses channel construction for versatile clamping. Wood bench includes integrated 120V AC power and lighting, with drawer storage and outfeed capability for table saw.

Welding Electrical Systems Shop Tooling
Welded table brackets for memorial

Memorial Table Brackets

First Welding Project • MIG & Stick Welding • Community Service

Fabricated welded table brackets for annual Remembering Children memorial, supporting 300 candles. First welding project learning MIG and stick techniques from scratch, using scrap HSS tube steel with custom-cut end plates and extensive grinding work.

MIG Welding Stick Welding Memorial
Oak side table with casters

Oak Side Table/Cabinet with Casters

Woodworking • Mortise & Tenon Joinery • Repurposed Materials

Built from broken oak bed frame using mortise and tenon joints, router trim work, and scrap oak plywood panels. Features recycled office chair casters and fits perfectly under the cantilever desk built a year later.

Woodworking Joinery Router Work
Wall-mounted microphone cabinet

Wall-Mounted Microphone Cabinet

Woodworking • Security Design • Community Service

Designed and built wall-mounted security cabinet to prevent microphone theft at local community center. Successfully preventing theft while maintaining accessibility for over a year since implementation.

Woodworking Security Design Community
Dehumidifier water collection system

Shop Water Barrel System

Plumbing • System Design • Practical Problem Solving

Built base and connected dehumidifier condensate line to barrel using PVC plumbing to create steady water supply for cleaning tools and materials. Eliminated 300-foot treks to house in dusty/muddy boots, leveraging Louisiana humidity for continuous water collection.

PVC Plumbing System Design Shop Improvement
Laser-etched mirror

Laser-Etched Mirrors

CAD Design • Laser Cutting • Gift Making

Designed custom mirror etchings in CAD, exported to DXF, and laser-etched geometric patterns. Created multiple designs as Christmas gifts, combining digital design with practical fabrication.

CAD Laser Etching DXF Export
Prototype Greens algae biofuel system

Prototype Greens Biofuel Systems

Startup R&D • Carbon Capture • Biofuels

Worked on algae biofuel and carbon capture concepts for home-scale deployment. Contributed to R&D, project management, and technical presentations for sustainable fuel systems.

R&D Carbon Capture Biofuels
MEMS Tunable Diffraction Grating CAD

MEMS Tunable Diffraction Grating

6.2600 Micro/Nano Processing Final Project • MIT.nano • Work in Progress

Designing a tunable MEMS diffraction grating for fabrication in MIT.nano as final project for 6.2600: Micro/Nano Processing. Collaborators: Jieruei Chang, Alysha Rawji.

Micro/Nano Fab Diffraction Grating Electrostatic Actuation
CAD in progress for human hamster wheel

Human Hamster Wheel (MIT Admit Weekend)

Structural Design • EHS/City Coordination • Work in Progress

Designing a full-scale tube-steel human hamster wheel with a wood foundation for MIT Admit Weekend (August 2026). Leading EHS and City of Cambridge coordination, hand-calcs for loads/shear/stress, sourcing, and fundraising. Collaborators: Vaughn Khouri, Evan Lim.

Steel Fabrication Hand Calculations Permitting
Miscellaneous small projects

Miscellaneous Small Builds

Repair • Woodworking • Welding • Experiments

A collection of smaller builds, repairs, and one-off experiments including a chair rack, owl box, monitor stand, stool repair, and a climate-controlled room retrofit.

DIY Repairs Shop Upgrades

I’ve been building essentially my whole life and rarely take photos—so while these are just a few of my builds, I love learning random new skills and building from what I can find around me to solve problems I see haven’t yet been solved.

Get In Touch

I'm always interested in discussing engineering challenges, research opportunities, and innovative projects. I also love to hear about people's passions and learn new things! Feel free to reach out.

© 2026 Keira Boone. Built with HTML, CSS, and JavaScript.